Biomass Control Computer
January 11, 2014
The Biomass Control Computer (BCC) is the electronic brain of the Biomass Compressor: a multi-stage hydraulic gas compressor. Unlike home computers, which mainly deal with media and information, a control computer interacts with the physical environment. In our case the BCC carefully observes the pressure in the different tiers of the Biomass Compressor, reacts to the changing position of the pistons, and opens and closes solenoid valves at just the right time. The computer also displays sensor data on digital gauges and gives the operator the capacity to manually intervene, or change program parameters between compression cycles.
I've built computers all my life, but this project excites me because I get to go far beyond researching the appropriate components for the task and assembling them according to established industry form factors. I look forward to designing everything from the power supply to the user interface, to create a replicable on-of-a-kind machine. With that said, this device is more to me than just a tool, it is a testament to my passion for technology and my commitment to the B2M project.
The BCC is being developed in the spirit of Open Source: I hope to publish the code I produce as well as technical drawings, circuit diagrams, and parts lists. I also plan to make good use of available Open Source resources to expedite the development process.
The working specifications are as follows:
- Based on the Arduino platform and powered by the 8bit ATMega 328 micro-controller
- Modular design with custom expansion boards
- 4-6 relay switches capable of handling continuos 24V/2A DC
- 4-6 analog inputs for pressure sensors
- 4-6 digital inputs for positional feedback
- 4 seven-segment displays
- 1 2x20 lcd display
- Override and control interface for manual operation
It could be said that a computer is a collection of subsystems that work together to produce the desired computational functionality. With that in mind, the development of the BCC too can be understood as a collection of smaller projects coming together in unison.
Early on I identified some of the core subsystems for the BCC:
I decided to build a crude prototype and get a better feel for the components and technology I'll be working with. To view the programing code for this demo, Click Here.
- DC power supply
- I2C based 7 segment driver chip
- I2C based real time clock
- Relay interface
- Sensor interface (analog data input)
To view the circuit schematic, Click Here.
To view a short video of the demo setup in operation: Click Here.
The development of the first, actual BCC is a work in progress: it includes scaling up the already established subsystems, but also many additional tasks like manufacturing the enclosure, the front panel interface, and making wire harnesses for power, for sensors and solenoids. As the work on this project continues there will be more pictures, diagrams, and videos. For now, here are some pictures of components I've been working on recently:
Carrier board with one blank custom expansion module
Laying out the components for the four 7-segment displays
Completed I2C Real Time Clock module with DS3231 RTC chip